Refinery Automation Institute, LLC

Ethanol Match Blending

In-Line match blending Scheme

Modification of blender to read “like-hand-blend”

RAI’s “Magic Soft” Ethanol Match Blending Made Easy

What is match blending?

Q. What is being matched?

A. Finished Ethanol Gasoline Specs

A. EPA requires certification of Ethanol gasolines by:

  • Doing hand-blend of gasoline with 10% Ethanol
  • Measuring the cocktail properties in a Lab using ASTM test methods

Match blending is the practice in which a finished product’s properties are matched with finished ethanol boosted gasoline specs. This is done as the EPA requires certification of ethanol gasolines by performing an “automated hand-blend equivalent“ of gasoline with 10% ethanol.

A. Ethanol is fed directly from line to on-line analyzer input from ethanol tank

A. This method allows bypassing hand blend of ethanol in the laboratory, saving time and manpower

A. This method quires costly equipment for in-line blendings, such as:

  • Ethanol tanks and plumbing
  • Redundant pumps with filters
  • Control system and software for dosing input to the analyzer
  • Blend optimizer modifications to compare with ethanol specs

RAI’s Ethanol match blending Software

On-line analyzers certify per EPA requirements:

  • Both conventional and spectrometers (NIR/FTIR)
  • Predictors on analyzers

Match blending software verifies that blend recipes give on-spec blends

  • On-line single blend optimizer
  • Cheaper and more flexible than direct match equipment

Our match blending software verifies that blend recipes give on-spec blends using an on-line single blend optimizer. In addition, our software is also cheaper and more flexible than direct match equipment

In-Line match blending Scheme

Modification of blender to read “like-hand-blend”

RAI’s “Magic Soft” match blending

RAI Soft Match Blending Model:

  • Uses Ethanol boost prediction model equations derived from lab measurements of neat (ethanol-free), as well as ethanol boosted gasoline data
  • Corrects the neat on-line analyzer readings to read just like the “Physical Match Hand Blending”
  • Does not require the HAND BLENDING and extra equipment!

Let’s get started today! Do not procrastinate and reach out to: info@refautom.com